ATE for Transformer Core Lamination Testing

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Summary:

A transformer is a device that can transfer electrical energy from one circuit to another through an inductively coupled conductor which is the Transformer Coil. Transformer testing is done for confirming the specifications and performance of an electrical power transformer. The transformer is the main part of an electrical distribution system so if it is not working properly then it will affect the distribution system. So, it has to go through numerous testing procedures. Some tests are done at the manufacturing location before delivering it to the customer. The need for transformer testing is to check the functioning of the transformer and to decrease the chance of failure.

Solution:

To prove that the transformer meets customer’s specifications and design expectations, the transformer has to go through different testing procedures in manufacturer premises. Some transformer tests are carried out for confirming the basic design expectation of that transformer.

Stability Automation has developed Complete Automated Test Solution for Transformer Core System to test it at different voltage levels and report losses in testing. This system captures online weight of the system and also gives complete report. Result will be displayed in graph with V-I and V-P. This system will be used for quick testing of more no of systems.

In this system Stability Automation has used Power Analyzer to perform the testing and weighing machine is also used to weigh the Transformer. Below is the overview of the system:

User Management: User Management system is used to differentiate the users of accessing the system. Like Administrator has access to whole process while operator or engineer has access to particular section in the system.

ATE for Transformer Core Lamination Testing
  • Recipe Management: Recipe management is used because, there are no. of variants of the transformer core which has to be tested. And the operator every time he has to fill all the information in the system like Phase, HV Voltage, design, step width, etc. With recipe management the operator can save all the variants of the transformer and can select the particular recipe for the current transformer core.
ATE for Transformer Core Lamination Testing
  • Testing Screen: In the testing the operator can see the voltage, current, phase and frequency values along with graphs V-I & V-P. And the other parameters can also be seen on the screen.
ATE for Transformer Core Lamination Testing
  • Report: Report is the main important part in this system. When the testing of the core is done the report will be generated and it will the proof for the end customer that the transformer core is working fine.
ATE for Transformer Core Lamination Testing

It can be seen that the appropriate range of tests will provide complete assurance that all materials and production processes within a transformer are correct. This in turn will guarantee that each and every transformer core tested is known to fully meet the required specification.

Customer Benefits:

  • Automated Testing
  • Reporting
  • Fast and Accurate

Technologies:

  • LabVIEW
  • USB DAQ
  • Power Analyzer
  • Weighing Scale

Conatct Us

Email

contact@stabilitygroup.in

Phone

 +91 9030070085

+91 7801063999

Address

#501C, Bankers Chambers,
A S Raju Nagar, Kukatpally,
Hyderabad Telangana -500 072.

This entry was posted on June 14, 2020 by Admin

Conatct Us

Email

contact@stability.co

Phone

For Enquires : +91 9100451116/7/8

For Technical Support : +91 9030070085

Address

#122/P&123/P, 1st Floor,
MG's Brindavan, Beside More Supermarket,
Gajularamaram, Hyderabad
Telangana -500 055.