Summary:

Andon boards are used to display real time production data, information data related to machine, operator user instructions, machine breakdown information for quick response, emergency condition display, SOP, Quality document.

Solution:

Critical parameters like production quantity, production speed, Quality, temperature, pressure, etc can be monitored. Andon system uses signal board, PC based software to indicate the concern person of concern department. Andon system collects the data from manufacturing process or production line. Transform the information collectively as per concerned department for taking necessary action. Calculates the efficiency of the process and compares the actual result with the planned result. Receives service requests directly from the stopped machines.

Block Diagram:

Features:

Strategic historical data for decision making.
Event by date, station, issue and department.
Graphical representation of gathered data
Notification for total breakdown, total production.
Third party export such as excel, csv as well access and SQL.
Report facility for concern department, production line and maintenance.
Detailed help menu for easy navigation.